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SUPPLEMENT TO INFORMATION SHEET 20

Further Guidance on the Product Mix and Output Algorithm

This supplement has been written because a lot of new work has been done to clarify how the PMOA operates since Information Sheet 20 was first published. This supplementary information sheet describes how target adjustments should be undertaken once the Product Mix/Output Algorithm (PMOA) has been developed at a site, and how to present your PMOA analysis to DEFRA.

As well as producing this supplement we have produced four other new documents that you should find useful if you are considering application of the PMOA. Hence, this information sheet should be read in conjunction with the following documentation:

  1. Information Sheet 20.  The original guidance note on the methodology of deriving the PMOA.

  2. Developing the PMOA – Nine Common Approaches. Nine common situations that many sites find themselves in and how to tackle applying the PMOA at each.

  3. Dummy Submissions for each Common Approach. An example of how each of the nine Common Approach pre-approval documents should be presented to DEFRA.

  4. Applying the PMOA – 2 Simple Examples.   Examples of how to targets are adjusted.

  5.         Feedback from three Case Studies. Case studies were undertaken to assess how the PMOA could be applied at three sites within the food and drink industry.

Each of these documents is available for downloading from the CCL website (www.cclevy.com) or can be obtained as hard copy via our help line (0161 874 3668).

Deadline for Submitting Pre-Approval Document

The deadline for submitting a PMOA pre-approval document to DEFRA is 30th June 2002. 


The required format for these documents is described in this supplement to Information Sheet 20. In addition we have written "dummy submissions" illustrating a typical pre-approval document for each of the nine common approaches.


The documents should be submitted via Enviros, so we can ensure good co-ordination with DEFRA.

How to Adjust a Target

The process by which a target is adjusted depends on the age of the data that is used to derive the algorithm.  The process is quite straightforward if the data was collected during the base year, however, if the data has only recently been collected, i.e. during the first milestone year, certain assumptions may have to be made.

Example A – The PMOA is derived using data from the base year

Table 1   Base Year MS Year
   
Annual Figures
Energy kWh
2182000
1730000
Production tonnes
9360
7280
SEC kWh/tonnes
233.1
237.6
   
Weekly Average
Energy kWh
41962
33269
Production tonnes
180
140
  SEC Target: 2% reduction from 233.1
     
228.5

In the simple example above, the site had a first milestone target of 228.5 kWh/tonne, but actually achieved 237.6 kWh/tonne during the first milestone year. This site misses its target due to a drop in production.

The site derives the following PMOA using data collected during the base year (following Common Approach 1):

 

Weekly Primary Energy = 191.4 x weekly total production + 7,513.

The target is adjusted by:

A1    using the above equation to calculate how much energy the site would have used if it had produced the same level of output achieved during the first milestone year.

E.g. milestone year output = 7,280 tonnes, this equates to 140 tonnes per week.

Adjusted weekly primary energy = 191.4 x 140 + 7,513 = 34,309 kWh/week.

A2 the value obtained in A1 is then divided by the first milestone year weekly output to give the adjusted base year SEC.

Adjusted base year SEC = 34,309/140 = 245.1 kWh/tonne.

A3    the first milestone percentage target (e.g. 2%) is then applied to the adjusted base year SEC to give the adjusted first milestone target.

Adjusted first milestone target = 34,309 * (1 – 0.02) = 240.2 kWh/tonne.

The site actually achieved 237.6 kWh/tonne during the milestone year, therefore surpassing the adjusted first milestone target and the site retains the CCL discount.

Example B – The PMOA is derived using data collected during a recent period, i.e. during the milestone year

Using the same data as shown in Table 1 of example A, the figure above shows the PMOA equation derived using data collected during the milestone year.

Point 3 is the actual energy used during the base year at the base year output level.

Point 4 represents the energy that would have been used during the base year if the site had produced the same output that it achieved during the milestone year, i.e. the adjusted base year SEC.

Point 2 lies on the PMOA line and represents the energy that used by the site when it produces the milestone year levels of output.

Point 1 also lies on the PMOA line and represents the energy that would be used during the milestone year if the site had of produced the level of output that was made during the base year.

The adjusted target can be calculated by comparing the site’s energy usage in the base year and milestone year under the same production conditions to ensure that energy savings have been made.

In order to do this using a PMOA derived from recent data, we can assume that improvements in energy efficiency since the base year have been made in equal proportions across the base load of the site (i.e. the intercept of the equation) and within the production process (i.e. the slope of the PMOA line). This assumption leads to the following relationship:

SEC4 = SEC2
SEC3   SEC1
     

Re-arranging this equation gives:

SEC4
=
SEC2
X
SEC3
    SEC1    
         

The value for SEC3 is known from Table 1, SEC2 and SEC1 can be calculated using the derived PMOA, and therefore SEC4 can be calculated.

SEC1=
(170.7 x 180) + 7,142
= 210.3 kWh/tonne
180
SEC2 =
(170.7 x 140) + 7,142
=  221.7 kWh/tonne
 
140
 
SEC3=
233.1 kWh/tonne
 
Adjusted base year SEC: SEC4 =
221.7
x 233.1= 245.7 kWh/tonne
 
210.3
 

 

 

 

 

 

Adjusted first milestone target  =  SEC4 x 0.98  =  263.4 x 0.98  =  240.8 kWh/tonne.

The site actually achieved 237.6 kWh/tonne during the milestone year, therefore surpassing the adjusted first milestone target and the site retains the CCL discount.

Using the assumption made above is not mandatory, you may use your own assumption as long as it is well documented in the pre-approval document.

Format of the Pre-Approval Document

The pre-approval document should be submitted before 30th June 2002 and should have six elements to it:

  1. Administrative Details, e.g. site name, Unique Facility Number, etc.

  2. Description of changes since Base Year and PMOA approach adopted.

  3.       Equations derived using this approach (and example calculation of target adjustment).

  4.       Action plan for future data collection requirements or modifications to the algorithm.

  5. Review of energy saving initiatives implemented and planned (optional).

  6.       Appendix of supporting data and calculations.

When the pre-approval document is submitted, you may not have sufficient data for an accurate algorithm and the final energy and production data for the milestone year will be unknown.  The final submission document, which includes the final algorithm and the milestone year data, should be submitted during January 2003.

 

Although you do not legally need to meet the Qualitative Requirements or show what actions you have taken to reduce energy or carbon if you are applying the PMOA, it may help! The dummy submission documents demonstrate how your submission to DEFRA could look. 

 

The use of these dummy submission documents is not mandatory.

 

 
 
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